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BMWAutomotive
Assembly Line Optimization
Redesigned powertrain assembly sequence reducing cycle time 22% and defects 18% across a 3-shift production environment.
✦ −22% Cycle Time · −18% Defect Rate · +15% Throughput
SolidWorksFMEALeanSix SigmaAutoCAD
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Rolls RoyceLuxury Engineering
Bespoke Component Design
Designed precision bespoke mechanical components for limited-edition luxury vehicle lines working with UK R&D.
✦ 100% QA Pass · 3 New Designs · UK-Japan Collaboration
CATIAANSYS FEAGD&TCMMMATLAB
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ToyotaProcess Improvement
Kaizen Manufacturing Initiative
Led company-wide Kaizen events eliminating 23% waste across 3 assembly lines and trained 20+ engineers.
✦ −23% Waste · 3 Lines Improved · 20+ Engineers Trained
TPSKaizenVSM5SPDCAKanban
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In-houseDesign
Precision Fixture Design
Designed custom CNC machining fixtures reducing setup time by 35% and achieving ±0.01mm repeatability.
✦ −35% Setup Time · ±0.01mm Repeatability · −40% Scrap
SolidWorksCNCGD&TCMMMinitab
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Multi-siteProcess Improvement
Supplier Quality Programme
Established a cross-supplier quality audit programme reducing incoming parts defects by 31% in 12 months.
✦ −31% Incoming Defects · 6 Suppliers Audited · 12 Months
PPAPAPQPSPCISO 90018D
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LexusAutomotive
NVH Reduction Study
Conducted comprehensive NVH analysis on suspension subsystem identifying and resolving 4 root causes.
✦ −12 dB NVH · 4 Root Causes · Launch On-time
NVH AnalysisFEASolidWorksLMS TestLabMATLAB
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